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Ceramic Butterfly Ring 19mm 25mm 38mm

The ceramic butterfly rings are overlapped along the axial direction to form a conjugated structure. This special shape allows liquid to be evenly distributed across the filler surface. As vapor-liquid flows through the ceramic butterfly ring packing bed, resistance to vapor is significantly reduced, and the flux is greatly increased. The even distribution of vapor and liquid improves the contact interface, leading to enhanced mass transfer performance.

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Ceramic Butterfly Ring is an advanced type of random packing media widely used in high-efficiency heat transfer systems. With its unique structure and high-performance material, ceramic butterfly ring offers superior mass transfer efficiency, low pressure drop, and strong chemical resistance. These features make it ideal for applications in harsh chemical and thermal environments.

What Makes Ceramic Butterfly Ring Exceptional?

Ceramic butterfly ring, also referred to as Ty-Pak Heat Transfer Media, is specially designed for random packing applications. Compared to traditional ceramic saddles, Ty-Pak media delivers up to 20% lower pressure drop. This makes ceramic butterfly ring highly efficient in high-temperature operations. Made from solid pressed silicate porcelain with 17–23% Al2O3, it provides superior thermal shock resistance and chemical durability.

High Efficiency with Long-Term Performance

Ceramic butterfly ring is engineered to prevent channeling, speed up the loading process, and reduce settling. Its stable structure ensures consistent heat exchange performance over time. It is one of the best choices for upgrading regenerative thermal oxidizer (RTO) systems. Ceramic butterfly ring reduces energy consumption and boosts the overall performance of your unit. It is also simple to install and offers long service life in industrial applications.

Key Features of Ceramic Butterfly Ring

  • High chemical stability and acid resistance
  • Excellent heat resistance for thermal applications
  • Low pressure drop with high mass transfer efficiency
  • Low moisture absorption for enhanced durability
  • Cost-effective and suitable for multiple industries

Specifications of Ceramic Butterfly Ring

Nominal size
(mm)		 L*W*H*T
(mm)		 Specific surface
(m2/m3)		 Void volume
(%)		 Package density
(kg/m3)		 Packing factor
(m-1)
19 38*26*11*4.5 335 71 570 934
25 52*28*12.5*5 255 72 620 683
38 62*41*15*5.5 160 74 630 935

Applications of Ceramic Butterfly Ring

Thanks to its excellent mechanical strength and thermal resistance, ceramic butterfly ring is widely used in various industrial columns and towers. These include:

  • Drying columns
  • Absorbing columns
  • Cooling towers
  • Scrubbing towers

It is commonly applied in chemical, metallurgy, coal gas, and oxygen production industries. Wherever high heat resistance and mass transfer efficiency are required, ceramic butterfly ring proves to be a reliable choice.
Ceramic butterfly ring offers a proven solution to boost energy efficiency and operational reliability. It stands out with its low cost, high performance, and long life. Whether you’re upgrading an existing RTO system or designing a new one, ceramic butterfly ring packing media delivers the results you need.

Packaging

Ceramic butterfly rings are securely packed to prevent damage during transit. Customized packaging is also available based on your volume and application needs.

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