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Ceramic Super Intalox Saddle ring(16mm 25mm 38mm 50mm 76mm)
Ceramic Intalox saddles are highly resistant to acids and heat, able to withstand corrosion from most inorganic and organic acids, as well as organic solvents (except hydrofluoric acid). They perform well in both high and low temperature conditions, making them versatile for a wide range of applications. These saddles are primarily used in drying towers, absorption towers, cooling towers, and washing towers across industries such as chemicals, metallurgy, gas, and oxygen production. Their performance may vary depending on the application, particularly in the chemical/petrochemical and environmental sectors like RTO equipment.
Ceramic Super Intalox Saddle Ring is an advanced type of tower packing that improves upon the classic Intalox saddle. Its design allows for superior performance in mass transfer applications, making it one of the most efficient packing materials for a variety of industrial processes. With characteristics like low pressure drop and high mass transfer efficiency, it stands out in terms of overall performance, particularly in chemical and environmental industries.
Key Features of Ceramic Super Intalox Saddles
- The Ceramic Super Intalox Saddle ring has excellent resistance to acids, with the exception of hydrofluoric acid, making it ideal for a wide range of applications, including sulfuric acid drying towers.
- Moisture absorption is minimal, with a value of less than half a percent, which ensures stable performance over time.
- The specific gravity of the porcelain material used in these ceramic saddles is 2.3-2.4 g/cm³, which provides strength and durability.
- Super Intalox saddles feature an average heat capacity of 0.22 cal/g.ºC between temperatures of 20ºC and 500ºC, making them suitable for high-temperature applications.
- With a softening point of 1400ºC minimum, these ceramic saddles can withstand extreme thermal conditions and exhibit good thermal shock resistance during repeated temperature cycles from 20ºC to 820ºC.
Specifications of Ceramic Super Intalox Saddles
| Size (mm) | Thickness (mm) | Specific Surface (m²/m³) | Void Volume (%) | Bulk Numbers (PCS/M³) | Package Density (kg/m³) |
|---|---|---|---|---|---|
| 1″ (25mm) | 3-3.5 | 160 | 78 | 53000 | 650 |
| 3/2” (38mm) | 4-5 | 102 | 80 | 16000 | 600 |
| 2″ (50mm) | 5-6 | 88 | 80 | 7300 | 580 |
| 3″ (76mm) | 8.5-9.5 | 58 | 82 | 1800 | 550 |
Advantages of Ceramic Super Intalox Saddles
Ceramic Super Intalox Saddles offer numerous advantages over other types of tower packing materials. Their superior chemical resistance and thermal stability make them ideal for demanding industrial processes. Additionally, the low pressure drop and high mass transfer efficiency help optimize performance in various chemical reactions and absorption processes. These ceramic saddles also provide a long service life, reducing the need for frequent replacements and maintenance. They are particularly valuable in sulfuric acid drying towers, cooling towers, and other types of tower equipment.
Applications of Ceramic Saddles
Ceramic Super Intalox Saddles are versatile and widely used across several industries. They are commonly found in the drying columns, absorbing columns, cooling towers, scrubbing towers, and actifier columns. Their applications span across the chemical industry, metallurgy industry, coal gas industry, and oxygen-producing industries. Whether it’s for gas absorption, drying, or cooling processes, these ceramic saddles offer effective solutions to complex challenges in industrial operations.
Why Choose Ceramic Super Intalox Saddles?
The high-performance characteristics of Ceramic Super Intalox Saddles, such as low pressure drop and high mass transfer efficiency, make them the preferred choice for most applications. When compared with other types of packing materials, these ceramic saddles are highly effective in ensuring maximum efficiency in the processes they are used for. Additionally, their long-lasting durability and resistance to thermal and chemical damage provide added value, ensuring reliable and consistent performance over time.
Overall, Ceramic Super Intalox Saddles represent the leading edge in packing technology. Whether you’re in need of superior packing material for sulfuric acid drying towers or other tower equipment, these ceramic saddles offer the ideal solution for your needs.