304L Metal Cascade Mini Ring
The Metal Cascade Mini Ring is an innovative chemical filler designed for use in a variety of industrial applications, including chemical processing, water treatment, and air filtration systems. Made from high-quality metal alloys, this mini ring offers superior durability, resistance to high temperatures, and excellent performance in mass transfer and heat exchange processes. With its compact size and efficient design, the Metal Cascade Mini Ring is ideal for enhancing the efficiency of packed bed towers, scrubbers, and reactors.
The Metal Cascade Mini Ring is a high-performance random tower packing designed to offer superior mechanical strength and gas throughput capacity compared to traditional Pall rings. With one or two bevel edges on its sidepieces, this innovative packing type improves mass transfer efficiency by allowing more effective liquid film formation and enhancing gas-liquid contact. In a random packed tower, most of the rings make point contacts (not linear contact) with each other, contributing to increased mass transfer efficiency and improved liquidity of the liquid film.
Developed based on the classic Raschig ring, the Metal Cascade Mini Ring features a low aspect ratio (1/3 or 1/2 of Height/Diameter). This design ensures that the majority of the ring surfaces are oriented vertically rather than horizontally, offering significant advantages in mass transfer and reducing resistance when the gas flows through the packed bed. The packing material is available in carbon steel, stainless steel, aluminum alloys, and other materials, providing a durable and versatile solution for various industrial applications.
Technical Parameter
| Type | Size (mm) | Surface Area (m²/m³) | Void Ratio (%) | Bulk Number (Pieces/m³) | Packing Factor (m⁻¹) |
|---|---|---|---|---|---|
| 0P | 17*15+6*0.3 | 427 | 94 | 530,000 | 55 |
| 1P | 25*22+8*0.3 | 230 | 96 | 150,000 | 40 |
| 1.5P | 34*29+11*0.3 | 198 | 97 | 60,910 | 29 |
| 2P | 43*38+14*0.4 | 164 | 97 | 29,520 | 22 |
| 2.5P | 51*44+17*0.4 | 127 | 97 | 17,900 | 17 |
| 3P | 66*57+21*0.4 | 105 | 98 | 8,800 | 14 |
| 4P | 86*76+29*0.4 | 90 | 98 | 5,000 | 10 |
| 5P | 131*118+41*0.6 | 65 | 98 | 1,480 | 7 |
Features
- Superior Mechanical Strength: Designed with bevel edges for enhanced strength and durability.
- High Gas Throughput Capacity: Offers better performance in gas-liquid contact and mass transfer applications than traditional pall rings.
- Efficient Mass Transfer: The point contact design increases liquid film liquidity, improving mass transfer efficiency.
- Low Resistance: The vertical orientation of the ring surfaces reduces resistance and increases gas flow rate.
- Material Flexibility: Available in a range of materials including carbon steel, stainless steel, and aluminum alloys.
Advantages
- Increased Mass Transfer Efficiency: Due to the innovative design and vertical orientation of the metal cascade mini rings, these provide better gas-liquid contact, making them more efficient than traditional packing materials.
- Reduced Pressure Drop: The compact design reduces the pressure drop across the packed bed, leading to lower energy consumption.
- Enhanced Durability: The use of corrosion-resistant materials ensures long-term operational stability, even in harsh environments.
- High Operational Efficiency: Optimized for use in systems dealing with thermosensitive or decomposable substances.
Applications
The Metal Cascade Mini Ring is widely used in industries such as:
- Petrochemical Industry: Ideal for use in distillation columns and reactors.
- Chemical Fertilizer Industry: Used in ammonia synthesis and other chemical processing applications.
- Environmental Protection: Effective in air scrubbers and gas treatment systems.
- Chlor-Alkali Industry: Employed in chlorine production and caustic soda production processes.
Packaging
Custom packaging options are available upon request.