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SS304 SS316 Metal Super Saddle for Absorption and Distillation
Metal Super Saddle is an advanced type of random tower packing with a unique saddle-shaped structure. Its smooth arcs and large openings provide high void space, low pressure drop, and excellent gas-liquid contact efficiency. Compared with traditional saddle packings, Metal Super Saddle reduces channeling, enhances mass transfer performance, and ensures stable operation under various process conditions. It is widely used in absorption, scrubbing, stripping, and distillation applications across chemical, petrochemical, and environmental industries.
Metal Super Saddle is a high-performance type of random tower packing. It is designed with a unique saddle-shaped structure that combines smooth arcs and large openings, providing excellent void space and high gas-liquid contact efficiency. Compared with traditional saddle packing, Metal Super Saddle reduces pressure drop, minimizes channeling, and improves mass transfer performance. It is widely used in absorption, scrubbing, stripping, and distillation processes.
Features
- Available in carbon steel, stainless steel (SS304, SS316, SS316L), aluminum, titanium, Monel alloy, and other materials.
- High mechanical strength with corrosion resistance.
- Large void ratio with low bed resistance.
- Smooth arc design prevents clogging and liquid holdup.
- Lightweight structure, easy to install and maintain.
Advantages
- High separation efficiency with excellent mass transfer performance.
- Large throughput capacity and low energy consumption.
- Strong resistance to fouling and scaling.
- Flexible operation under different process conditions.
- Durable and cost-effective solution for industrial towers.
Applications
Metal Super Saddle is widely applied in the chemical, petrochemical, fertilizer, and environmental protection industries. It is used in:
- Absorption towers
- Scrubbing towers
- Stripping columns
- Distillation towers
- Gas purification systems
It is especially suitable for processes requiring high capacity with low pressure drop, such as large-scale gas scrubbing and purification systems.
Physical and Chemical Properties
| Size (mm) | Bulk Count (pcs/m³) | Specific Surface Area (m²/m³) | Porosity (m³/m³) | Bulk Density (kg/m³) | Note |
|---|---|---|---|---|---|
| 25 | 51000 | 210 | 0.92 | 420 | Can be manufactured in carbon steel, stainless steel, aluminum, titanium, Monel alloy, and other special materials according to customer requirements. |
| 38 | 18500 | 145 | 0.94 | 390 | |
| 50 | 9300 | 105 | 0.95 | 360 |
Packaging
Metal Super Saddle is typically packaged in woven bags, jumbo bags, or wooden cases. Customized packaging is available to ensure safe transportation and easy handling during installation.